Juyi Continuous Casting Machine – High-Precision Metal Casting for Jewelry and Alloy Industries

The Juyi Continuous Casting Machine is a professionally engineered solution for producing high-quality metals such as gold, silver, copper, platinum, and custom alloys, specifically designed for the jewelry and new alloy manufacturing industries. Unlike traditional horizontal continuous casting machines, this downward casting system uses gravity to guide molten metal directly from the smelting chamber into the crystallizer, ensuring precise solidification and superior metal quality.

Working Principle

The machine integrates smelting and casting into a seamless continuous process. Metal raw materials are melted in the smelting chamber using high-efficiency IGBT induction heating combined with electromagnetic stirring for uniform temperature and composition. The molten metal flows downward into a crystallizer, where it rapidly cools and solidifies. The solidified metal is then pulled from the bottom of the mold using a traction plate or rod. By customizing the mold’s outlet shape, the machine can produce a wide range of profiles, including sheets, rods, tubes, bars, and strips. Optional vacuum continuous casting can be added to reduce oxidation and enhance metal purity for high-end applications.

Applications

The Juyi Downward Continuous Casting Machine is suitable for producing raw materials for:
• Jewelry manufacturing: gold, silver, and platinum sheets, rods, and tubes
• Alloy development and research: high-precision custom alloys for industrial use
• Automotive, aerospace, and electronics industries: copper, aluminum, and specialty metal profiles
• Construction and manufacturing: raw material supply for large-scale production
Advantages
• Gravity-assisted Downward Casting: Ensures uniform solidification and high metal density, reducing internal defects
• Integrated Smelting and Casting: Supports continuous 24/7 operation with high efficiency
• Advanced Temperature Control: PID system provides precise temperature management, up to 1600°C
• Energy-Efficient & Safe: IGBT induction heating eliminates open flames, reduces energy consumption, and improves workplace safety
• Customizable Design: Juyi’s R&D team can tailor capacity, mold shapes, vacuum casting, and other specifications to meet customer requirements
• High Product Quality: Uniform composition, excellent surface finish, and minimal material loss

Technical Parameters

Summary

The Juyi Continuous Casting Machine delivers precise, high-quality, and energy-efficient metal casting, making it ideal for jewelry production, alloy development, and industrial applications. With customizable features and optional vacuum casting, it adapts to diverse production needs, enhancing efficiency, reducing material loss, and ensuring superior finished metal products. Partner with Juyi to achieve advanced continuous casting solutions tailored to your exact requirements.