High-Precision Laser Welding with Stable Energy and Fast Processing
The JUYI QCW Pulse Fiber Laser Welding Machine is a precision welding system designed for small metal components and demanding industrial applications. Using QCW (Quasi-Continuous Wave) fiber laser technology, it combines high peak pulse power, stable energy output, precise heat control, and fast welding speed.
With laser power options from 100W to 450W and maximum pulse energy up to 90J, the machine can be configured for different welding materials, component sizes, and production requirements.
It is suitable for spot welding, seam welding, capacitor welding, relay welding, copper welding, stainless steel welding, and other precision metal joining applications.
Key Advantages
1. Stable Energy Output
Energy stability of less than ±1% helps maintain consistent laser output and repeatable welding quality during continuous production.
2. High Peak Pulse Power
QCW technology delivers concentrated laser energy in a short pulse, providing high instantaneous power for efficient welding of conductive and difficult-to-process metals such as copper.
3. Precise Heat Control
Pulse width from 0.05 to 50 ms and repetition frequency up to 5000 Hz allow welding parameters to be adjusted according to different materials and component requirements.
The concentrated heat input helps reduce the heat-affected zone and minimize thermal deformation.
4. Fast Welding and High Efficiency
The high energy density of the laser enables rapid melting and solidification, reducing welding cycle times and improving production efficiency.
5. Multiple Welding Modes
The system can support different welding requirements, including:
- Spot welding
- Seam welding
- Capacitor welding
- Relay welding
- Precision component welding
6. Low Operating Cost
Fiber laser technology requires fewer consumables and offers efficient operation with relatively low maintenance requirements, making it suitable for long-term industrial use.
QCW Fiber Laser Welding Technology
QCW, or Quasi-Continuous Wave, is a laser operating technology that combines high peak power with controlled pulse output.
The laser delivers energy in precisely controlled pulses rather than continuously. This allows the welding process to achieve high instantaneous power while maintaining accurate control over heat input.
The result is a concentrated welding process with fast energy transfer, controlled melting, and reduced thermal impact on surrounding areas.
This technology is particularly suitable for small components, thin metal parts, reflective materials, and precision welding applications.
Copper and Stainless Steel Welding
1. Copper Laser Welding
Copper has high thermal conductivity and reflectivity, making it more challenging to weld than many common metals. The high peak power of QCW laser technology provides concentrated energy for efficient copper joining.
Typical applications include:
- Copper terminals
- Electrical connectors
- Battery components
- Conductive parts
- Electronic components
2. Stainless Steel Laser Welding
The precise and localized heat input of QCW laser welding makes it suitable for stainless steel components requiring clean and repeatable welds.
Typical applications include:
- Stainless steel components
- Precision hardware
- Electronic housings
- Industrial parts
- Small metal assemblies
Technical Specifications
| Parameter | 100W | 150W | 300W | 450W |
|---|---|---|---|---|
| Laser Output Power | 100W | 150W | 300W | 450W |
| Maximum Pulse Energy | 25J | 35J | 60J | 90J |
| Peak Power | 100kW | 1500kW | 3000kW | 4500kW |
| Pulse Width | 0.05–50 ms | 0.05–50 ms | 0.05–50 ms | 0.05–50 ms |
| Repetition Frequency | 0–5000 Hz | 0–5000 Hz | 0–5000 Hz | 0–5000 Hz |
| Laser Wavelength | 1064 nm | 1064 nm | 1064 nm | 1064 nm |
| Energy Stability | < ±1% | < ±1% | < ±1% | < ±1% |
| Aiming System | Laser Diode + CCD | Laser Diode + CCD | Laser Diode + CCD | Laser Diode + CCD |
| Cooling Method | Air Cooling | Air Cooling | External Chiller | External Chiller |
| Equipment Power | 2 kW | 2.5 kW | 4.5 kW | 7 kW |
| Power Supply | AC 380V ±15%, 50/60Hz | AC 380V ±15%, 50/60Hz | AC 380V ±15%, 50/60Hz | AC 380V ±15%, 50/60Hz |
Typical Applications
The JUYI QCW Laser Welding Machine can be used for a wide range of precision metal joining processes:
- Spot welding
- Seam welding
- Capacitor welding
- Relay welding
- Copper welding
- Stainless steel welding
- Battery component welding
- Electrical contact welding
- Electronic component welding
- Precision metal component welding
Suitable Industries
The machine is suitable for manufacturers in:
1. Electrical and Electronics
For electrical contacts, connectors, terminals, relays, electronic components, and metal housings.
2. Battery and New Energy
For battery terminals, tabs, busbars, copper components, and other electrical connections.
3. Automotive Manufacturing
For sensors, connectors, electrical components, and small precision metal assemblies.
4. Precision Hardware
For small metal parts, stainless steel components, copper parts, and precision assemblies.
5. Industrial Manufacturing
For industrial components, metal assemblies, electrical parts, and customized metal products.
6. Jewelry and Precision Metal Processing
For localized welding, component joining, repair, and other applications requiring precise control of laser energy.
Why Choose JUYI QCW Laser Welding Machine?
- 100W to 450W laser power options
- Maximum pulse energy up to 90J
- Repetition frequency up to 5000Hz
- Energy stability below ±1%
- High peak pulse power
- Precise heat input control
- Fast welding speed
- Multiple welding modes
- Suitable for copper and stainless steel
- Low operating and maintenance requirements
- Suitable for automated production
Customized Laser Welding Solutions
JUYI provides customized QCW laser welding solutions based on your material, product dimensions, material thickness, welding method, and production requirements.
Depending on the application, the system can be configured with suitable laser power, welding parameters, fixtures, automation equipment, and production-line integration.
Contact JUYI with your product and welding requirements to find the appropriate QCW fiber laser welding solution for your application.





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